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B Y    P O P U L A R   D E M A N D


We continue with the next letter in our irregular wear-reducing acronym
"S.M.A.R.T."
In previous issues of Real Answers, we've talked about "S," "Select the right tire for the job," and "M,"  "Maintain your vehicles."
We now move on to "
A,"  for "Align your vehicles on a regular basis."  When a truck is aligned, it means that all the tires are rolling in the same direction the vehicle is traveling. While that's not as easy to achieve as it sounds, yes, it does pay to go straight.

 

 

 

Total Vehicle Alignment

Ideally, when a truck is traveling in a straight line, all of the axles are parallel—and perpendicular to the vehicle centerline—and all the tires are rolling in a straight line, too.

 

What are the benefits of alignment?

Probably the one we think of first is reduced operating costs through longer tire life. But that's just the beginning. Not only do tires on a properly aligned vehicle last longer, but some manufacturers suggest that there are significant improvements in fuel economy, component wear, even less driver fatigue.

Does the whole vehicle have to be aligned?

Ideally, yes. Many of us tend to think of alignment on trucks the way we think of it on our personal automobiles. And there, generally, we think only of aligning the "front end." On a passenger car, that may be enough. But on a vehicle that has tandem axles, like a Class 8 truck, aligning only the front end is only doing a small part of the job.

Why is that?

Because, while a misaligned front end on a truck can cause similar problems to one on an automobile, the other axles can have a huge effect, too. In fact, we're going to look at alignment in order of which axle set tends to cause the most problems.

Where do we start?

Let's begin by talking for a moment about vehicle "tracking." In a perfect world, trucks would travel only in perfectly straight lines from one location to another, never having to turn. And tires, by their nature, would last longest if they only rolled in perfectly straight lines.
If this were the case, as the truck went down the road, all the axles would be absolutely parallel, and all would be perfectly perpendicular to the vehicle centerline.
And this, incidentally, is one of the reasons long distance line haulers tend to have such long tire life—because they travel in what amounts to mostly straight lines. There's very little in the way of side forces acting to scrub rubber off their tire treads.

But trucks have to turn.

Of course. And whenever a tire turns, side forces act on it that cause the tread to wear. The trouble is sometimes a tire is turned, and it's so slight that we barely notice. And that's what alignment is all about, trying to remove even the tiniest turning side forces.

So which axle is most critical?

The drive tandem. Alignment experts tell us that this is the most important set of axles to have properly aligned, and the one that can cause the most trouble if it is not.

That's because even if all the other axles are correct, misaligned drives can force the vehicle to track improperly. And there are two basic ways that drive axles can be misaligned.

In one case, if both axles are more or less parallel but not perpendicular to the vehicle centerline, we have what is called a "thrust" angle problem. As the diagram shows, the drive axles are trying to push the vehicle away from the centerline.

If the axles are parallel, the problem is described as a "scrub" angle problem. In this case, the drive axles are trying to turn the vehicle.

Either way, to bring the truck's travel back into a straight line, the driver has to turn the steering wheel. Because the "thrust" or "scrub" forces from the drive axles are more or less constant, the driver's steering imput has to be constant.

 


 

 

 

How does this affect wear?

Because the steering tires are constantly turned, slightly, this can cause them to wear more quickly. The drive tires, which are constantly trying to go the wrong direction, may wear faster, too. And, because it takes more energy to turn than to go in a straight line, fuel economy can suffer.

Tandem Misalignment conditions

Drive axles that are parallel, but not perpendicular to the vehicle centerline produce "thrust" forces, pushing the vehicle out of straight line travel. If drive axles are not parallel, the result can be "scrub" forces, causing the vehicle to turn out of straight line travel.
Trailer axles may be misaligned in the same way as drive axles, producing rapid or irregular wear on all tires, wasting fuel, and requiring drivers to apply continual steering corrections to fight "wander."

Drivers may complain that the truck "pulls" to one side or the other. In fact, "pull" is an important clue to drive axle misalignment. in extreme cases, the pulling may even contribute to driver fatigue complaints because they're "fighting" the wheel.

What about the trailer tandem?

Trailer axles can be misaligned in the same way that drive axles can. In fact, we use the same terms for trailer axle misalignment, "thrust" and "scrub." The difference is that while misaligned drive axles tend to push the vehicle out of straight line travel, misaligned trailer axles tend to drag the vehicle.

What effect does that have?

While misaligned drive axles often produce a steering "pull," misaligned trailer axles often produce "wander." The vehicle seems to track OK for a while after a steering correction, then drifts, first one way then the other.

How much of an effect can tandem misalignment have?

Let's do the math. Suppose that there's just a 2-inch misalignment between steer and drive tires, and that the tractor has a wheelbase of 181 inches.

If you locked the wheel and drove for a mile across a huge flat surface, like a salt flat or something, you'd end up one mile away and 58 feet to one side of your starting point. That's equivalent to scrubbing the tires across the pavement 58 feet in a single mile.

Over a year's driving, that would amount to dragging the tires sideways for about 1,100 miles! That's going to produce some severe tire wear, and it all comes from just 2 inches of misalignment.

As we've seen so many times before, irregular wear comes from irregular abrasion. And with today's long-wearing tires, tiny irregular wear forces that persist over thousnds and thousands of miles can add up to severe wear conditions. Good maintenance and proper alignment are critical to minimizing these wear forces.

Next time, we'll discuss some additional ways to diagnose alignment problems, talk about steer axle alignment, and suggest a vehicle alignment program you can use.."

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